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Comparison of Durability Between Self-Tapping Screws and Metal Screws


Self-tapping screws and metal screws (conventional screws) each have their own advantages in terms of durability. The specific choice depends on their material, design, and application context. Below is a detailed comparison of the two:

1. Material and Strength

Self-Tapping Screws:
  • Typically made from high-strength carbon steel (such as 10B21) or stainless steel, they possess high hardness and good tensile strength.
  • Stainless steel self-tapping screws are particularly corrosion-resistant and can be used in harsh environments for extended periods.
  • With their sharp threads and drill-point design, self-tapping screws can directly tap into materials, reducing damage during installation.
Metal Screws:
  • Usually made from carbon steel, alloy steel, or stainless steel, they have high tensile and shear strength.
  • The thread design of metal screws makes them suitable for bearing larger loads and for high-strength connections.

2. Installation and Usage

Self-Tapping Screws:
  • No pre-drilling is required, making the installation process simpler and faster, reducing installation time and labor costs.
  • Suitable for thin metals, plastics, and soft materials like wood, providing a good clamping force.
  • In high-load or frequently disassembled scenarios, the threads may wear out, leading to a decrease in clamping force.
Metal Screws:
  • Pre-drilling is necessary, making the installation process more complex but resulting in a more stable connection.
  • Suitable for thicker materials and high-strength connections, such as in building structures, machinery, and electrical fixtures.
  • With their stable thread structure, metal screws perform well in high-strength and high-stress applications.

3. Corrosion Resistance

Self-Tapping Screws:
  • Stainless steel self-tapping screws offer excellent corrosion resistance and can be used in damp and corrosive environments.
  • Galvanized or stainless steel self-tapping screws effectively prevent rust.
Metal Screws:
  • Stainless steel screws also have good corrosion resistance and are suitable for outdoor and damp environments.
  • Ordinary carbon steel screws may require additional corrosion protection, such as galvanizing or coating.

4. Application Scenarios

Self-Tapping Screws:
  • Widely used in electronic devices, appliance casings, automotive interiors, and furniture manufacturing.
  • Suitable for lightweight applications that require quick installation and disassembly.
Metal Screws:
  • Widely used in construction, machinery manufacturing, and heavy equipment mounting for high-strength applications.
  • Suitable for applications that require long-term stable connections.

Summary

Self-tapping screws and metal screws each have their own strengths, and the choice of fastener depends on the specific application requirements:
  • Self-tapping screws are better suited for quick installation, lightweight applications, and connections in soft materials. They offer good corrosion resistance and installation efficiency.
  • Metal screws are better suited for high-strength, high-stress applications that require long-term stable connections. They have higher tensile and shear strength.
When choosing, it is important to consider the material properties, usage environment, and connection requirements to determine the most suitable type of fastener.